Ib Lub Tshuab, Infinite Substrates: Cov Khoom Siv Ntau Yam ntawm WLUV-8WSL
Kev tsim khoom hnub no? Yuav tsum tau yooj. Muaj ib hnub koj etch serial tooj ntawm iav slides. Hnub tom ntej? Scribing ceramic substrates los yog ablating nyias hlau zaj duab xis los ntawm cov khoom siv polymer. Ib txwm siv tshuab lossis tshuaj etching txoj kev? Khoom tshwj xeeb. Cov cuab yeej sib txawv, qhov ncauj qhov ntswg, etchants rau txhua lub substrate. Lub WLUV-8WSL ultraviolet txee etching tshuab hloov uas . 8 watts, 355 nm UV laser. Kev ua haujlwm txias. Etches ntau yam khoom siv. Tsis muaj qhov ncauj qhov ntswg. Tsis muaj cov cuab yeej hloov pauv. Tsis muaj tshuaj lom neeg. WLUV-8WSL yog qhov hloov pauv hloov tau.
Ua haujlwm ntawm 355 nm (frequency-tripled Nd: YVO₄). UV photons muaj lub zog siab - txog 3.5 electron volts. Ua txhaum molecular bonds ncaj qha los ntawm photochemical ablation. Tsis thermal vaporization. Qhov no "txias" etching mechanism nthuav tawm cov khoom siv hauv tsev qiv ntawv zoo heev piv rau infrared (1064 nm) lossis pom lasers. Qhov twg CO₂ lossis fiber ntau lasers yaj, carbonize, los yog tawg, lub UV laser no huv si tshem tawm cov khoom. Yam tsawg kawg nkaus tshav kub cuam tshuam (HAZ). Feem ntau tsawg dua 10 µm. Feem ntau negligible rau nyias zaj duab xis ua hauj lwm. WLUV-8WSL tiv thaiv koj qhov chaw.
iav & Quartz
Mechanical etching? qeeb. Ua rau micro-cracks. Tshuaj etching? Dangerous acids - hydrofluoric acid. UV laser etches soda-lime iav, borosilicate (Pyrex), fused silica, quartz. huv si. Ceev ceev. Tshem tawm iav nto los ntawm kev sib tsoo. Tawm ntawm frosted, matte tiav - tuaj yeem polished pob tshab lossis sab laug diffusive. High-contrast dawb los yog grey cim ntawm cov iav ntshiab. Sib sib zog nqus etching? Ntau dhau ntawm qis zog. Qhov tob ntawm 50-200 µm. Yam etch npaum li cas ntawm dej qab zib-lime iav? Kwv yees li 0.5-2 mm³ ib feeb. Nyob ntawm qhov zaus (20-200 kHz) thiab scanning ceev (txog 3000 mm/s). Tsis tas yuav tsum tau ua ntej lossis tom qab txheej txheej. Lub 355 nm wavelength khub niam txiv ncaj qha nrog lub iav matrix. WLUV-8WSL tuav iav.
Ceramics & Alumina
Siv dav hauv electronics - hybrid circuits, heaters, sensors. Kuj tseem muaj cov khoom lag luam. Etches alumina (Al₂O₃), zirconia (ZrO₂), silicon carbide (SiC), lwm yam ceramics. Tsis chipping. Tsis muaj ntug-cracking - feem ntau nrog txhua yam scribing lossis infrared lasers. UV laser ablation ua kom huv, meej trenches. Tsis muaj melting ntawm ceramic nto. Kev rho tawm trenches, kev txheeb xyuas cov lej, cov kab txuas txuas ntxiv. Yam tsawg kawg kab dav ntawm polished alumina? Feem ntau 30-40 µm. Qhov tob precision ± 5 µm.
Sapphire
Nyuaj heev. Pob tshab. Nyuaj rau cov txheej txheem pa. Tab sis 355 nm lub teeb yog absorbed zoo. Kev sib kis los ntawm cov substrates nyias tsuas yog kwv yees li 80 feem pua - absorbed zog lov bonds. Etches ib feem tus lej, logos, cov cim sib dhos ntawm sapphire saib muaju, qhov rais kho qhov muag, LED substrates. Ech qhov tob los ntawm ob peb micrometers (sov saum npoo av) mus rau 100 µm lossis ntau dua. Rau wafer marking? Ua tiav ntau dua 90 feem pua ntawm kev nyeem tau txawm tias ntawm cov qauv sapphire wafers nrog cov kauj ruam siab. WLUV-8WSL ua rau sapphire ua haujlwm tau.
Nyias hlau zaj duab xis & coated nto
Excels ntawm kev tshem tawm cov txheej hlau nyias yam tsis muaj kev puas tsuaj rau hauv qab substrate. Hu nws "film ablation." Etches los yog xaiv tshem tawm indium tin oxide (ITO), chrome (Cr), tooj liab (Cu), aluminium (Al), kub (Au), nyiaj (Ag) los ntawm iav, yas, ceramic carriers. UV laser ob peb nrog cov yeeb yaj kiab hlau, vaporizes nws. Tsawg kub hloov mus rau hauv substrate. Zoo meej rau cov qauv kov-screen sensor, kho cov ntawv luam tawm Circuit Court boards (tshem tawm luv luv), lub ntsej muag hlau zoo. Yam tsawg kawg nkaus feature loj rau hlau zaj duab xis ablation? Tsawg li 20 µm. Ntxuav cov npoo. Tsis muaj burrs.
Polymers & Plastics
Ntau cov yas nqus UV tau yooj yim. Txias-etches ntau yam - tsis melting, tsis muaj charring zoo li CO₂ lasers. Cov ntaub ntawv zoo etched: polyimide (Kapton), PET, polycarbonate (PC), PMMA (acrylic), polyamide (PA), ABS, PEEK, POM (acetal), kua siv lead ua polymer (LCP). Tshem tawm cov khoom los ntawm kev yees duab-ablation. Ntxuav, me ntsis textured nto. Daim ntaub ntawv: kos npe rau kev kho mob tubing (polyurethane, silicone), etching flex Circuit Court npog (polyimide), tsim micro-fluidic channels hauv PMMA. Qhov tob thiab ceev adjustable. Rau qhov kos duab ntiav ntawm polyimide (tshem tawm ob peb micrometers), luam theej duab ntawm 2000 mm / s thiab lub zog nruab nrab - 50,000 qhab nia ib teev ua tau. WLUV-8WSL hlub cov yas.
Cov khoom siv tshwj xeeb
Silicon, Mylar, Ntoo & Ntau. Daim ntawv tsis tso tseg. Etches lossis scripts silicon wafers (nrog lossis tsis muaj metallization). Nyias Mylar films. Qee cov khoom siv ntuj tsim - ntoo rau cov hniav engraving. Tawv. Anodized aluminium (tshem tawm anodized txheej kom nthuav tawm ci txhuas). Txawm tias qee cov roj hmab sib txuas. Cov ntsiab lus tseem ceeb: txhua yam khoom siv nrog kev nqus txaus ntawm 355 nm tuaj yeem ua tiav. Rau cov ntaub ntawv uas tsis muaj zog nqus, cov txheej nyias nyias lossis kev kho ua ntej qee zaum pab. Tab sis rau feem ntau kev lag luam substrates, 8-watt UV laser khub ncaj qha. WLUV-8WSL yog cov khoom siv-agnostic platform.
Yuav ua li cas ua tiav no versatility? Siab ruaj khov 355nm tso zis. Lub zog ruaj khov ± 3% dhau 8 teev. High-zoo scanning galvanometer - cim ceev txog li 7000 mm / s, positioning raug ± 10 µm. Adjustable ua hauj lwm teb ntawm interchangeable F-theta lo ntsiab muag. Standard lens: 110 × 110 mm marking cheeb tsam, qhov chaw loj 20 µm. Optional wide-field lens: 175 × 175 mm cheeb tsam, qhov chaw loj 35 µm (prioritizes teb loj tshaj kev daws teeb meem). Chav I enclosure nrog lub qhov rooj loj. Saib qhov rais thaiv 355 nm - kev soj ntsuam tus neeg saib xyuas kev nyab xeeb yam tsis muaj laser tsom iav.
Tam sim no cia kuv ntxiv qee cov ntawv sau los ntawm cov neeg siv. Lub tsev kawm ntawv lab tau siv lub tshuab no rau kev tshawb fawb. Lawv yuav tsum tau etch micro-channels hauv PMMA rau cov khoom siv lab-on-a-chip. Cov tsoos micromilling yog ntxhib heev, tshuaj etching heev imprecise. UV laser xa 80-µm dav raws nrog cov phab ntsa du hauv 15 feeb. Lwm tus neeg siv, lub chaw tsim khoom PCB hloov tau, yuav tsum tau tshem tawm cov ntaub npog polyimide kom nthuav tawm cov ntaub qhwv tooj liab. Mechanical routing tau qeeb thiab sab laug burrs. Lub WLUV-8WSL ablated lub coverlay huv si ntawm 800 mm / s - tsis muaj kev puas tsuaj rau tooj liab. Kev xa tawm ob npaug.
Yuav ua li cas txog tus nqi? Lub tshuab tsis pheej yig. Tab sis xav txog lwm txoj kev. Rau txhua yam khoom, tej zaum koj yuav xav tau cov txheej txheem cais: tshuaj etching tank rau iav, mechanical script for ceramics, laser for metals. Qhov ntawd yog ntau lub tshuab, ntau tus neeg teb xov tooj, ntau yam kev tiv thaiv kev nyab xeeb. Nrog WLUV-8WSL, ib tus neeg ua haujlwm, ib hneev taw, ib qho kev cob qhia. Cov peev peev amortizes thoob plaws koj cov ntaub ntawv. Tsis tas li ntawd, tsis muaj consumables - tsis muaj etchants, tsis muaj qhov ncauj qhov ntswg, tsis muaj cuab yeej khoom. Tsuas yog tus nqi tsis tu ncua yog hluav taws xob thiab kev tu lub qhov rais ib ntus. Tshaj li peb xyoos, ib lub chaw kuaj mob uas siv lub tshuab no tau tshaj tawm txog 70 feem pua ntawm cov nqi ua cov khoom siv qis dua piv rau outsourcing.
Lwm lub kaum sab xis: ceev ntawm kev hloov pauv. Hloov ntawm iav rau polyimide rau ceramic? Tsis muaj cuab yeej hloov. Tsis muaj tshuaj ntxuav cov da dej. Tsuas yog hloov ib feem, thauj cov ntaub ntawv sib txawv hauv software, kho qhov tsis muaj. Siv 30 vib nas this. Rau lub khw ua haujlwm uas ua haujlwm me me ntawm ntau yam khoom sib txawv, uas yog lub zog loj. Koj hais luv luv lub sij hawm ua, koj xa sai, koj yeej kev lag luam ntau dua. WLUV-8WSL muab qhov agility rau koj.
Kev nyab xeeb. UV lasers yog qhov txaus ntshai yog tias tsis nyob ib puag ncig. Lub tshuab no muaj tag nrho Class I enclosure. Lub interlock nres lub laser yog tias koj qhib qhov rooj. Lub qhov rais saib blocks 355 nm. Koj tuaj yeem saib cov txheej txheem yam tsis muaj kev pheej hmoo. Tsis tas yuav yuav cov tsom iav UV kim rau txhua tus neeg ua haujlwm. Qhov ntawd txuag nyiaj thiab kev cob qhia mob taub hau.
Kev tu. Ntxuav lub qhov rais tiv thaiv thaum nws tau txais hazy los ntawm ablation residue - tej zaum ib zaug ib lub lim tiam nrog hnyav siv. Tshawb xyuas cov cua txias kom tsawg txhua ob peb lub hlis. Lub laser qhov chaw yog ntsuas rau 20,000 teev. Qhov ntawd yog kaum xyoo ntawm kev hloov pauv 8-teev. Tsis muaj recalibration, tsis muaj raj hloov.
Hauv cov ntsiab lus, WLUV-8WSL yog cov khoom siv-agnostic etching platform. Los ntawm cov iav tsis yooj yim thiab tawv sapphire mus rau cov khoom siv tau yooj yim polymers thiab cov yeeb yaj kiab hlau nyias, nws tuav cov substrates uas yuav nyuaj lossis ua rau lwm lub tshuab laser puas. Hloov ntawm cov ntaub ntawv yam tsis hloov cov cuab yeej, qhov ncauj qhov ntswg, lossis tshuaj. Txuag sijhawm thiab nqi. Qhov tseem ceeb rau R & D labs, kev cob qhia hauv tsev kawm qib siab, cov kab ntau lawm uas ua haujlwm nrog ntau yam khoom siv. Etch brittle ceramics, ablate ITO rau lub vaj huam sib luag kov, sau cov lej cim ntawm cov yas kho mob. WLUV-8WSL muab cov txiaj ntsig zoo ib yam, huv si, meej. Txhua lub sijhawm.
Cim npe nrov: Tuam Tshoj uv etching tshuab manufacturers, lwm tus neeg, Hoobkas
